Bridgeport Series II Interact 2 CNC Mill ==> Troyke Rotary Table U12PNC

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  A while ago I mentioned this Troyke CNC rotary table that I bought on
ebay for $149. This is something like 20 times cheaper, than a
comparable Centroid (TM) rotary table like in this ad, but used. 

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=120587743949

http://igor.chudov.com/projects/Bridgeport-Series-II-Interact-2-CNC-Mill/24-Troyke-Rotary-Table-U12PNC/

It was described as "untested, as is", so I called the seller and
spoke on the phone. My impression from him was that he was an honest
person, so I bought this table despite it being AS IS. 

When I received it and applied power to the motor (30v, no more than
5A limited power supply) it would not budge. Called Troyke, they have
NOTHING on it.

I set it aside and continued to work on my CNC mill.

Now that I have only a few odds and ends to do on the mill, like
buttons and switches. They are complicated due to HALUI etc, so I
wanted to do something easy. I looked at the table again.

I took the motor off. Without the table, the motor spun happily. 

I stuck a bar into the table's motor connection (star type plastic
force transmitter thingy) and tried to turn the table. After a little
effort with a wrench, it moved. I found one more screw that might (not
sure) have stopped the table, backed it out, and in any case, after a
little while of rocking around the table felt much easier to move. It
might have sat for 10 years or whatever and just got all stuck. 

Put the motor back and again, the motor would not move it. At this
point I realized that 5A is just not enough to get it going. 

I called in in heavy artillery (military battery charger going up to
20A, 150V). Set it to 30 volts. When connected to that, the motor
MOVED, and kept going. 

More voltage, more speed. I kept it running for a while (20 minutes or
so). The running amps were approximately 3 amps. From that, the motor
became warm, but barely, had a body level temperature. 

I explain this by assuming that the screw is preloaded or some such,
and is hard to turn because Troyke tried to eliminate backlash. 

What I know at this point is that it is a DC servo driven table and it
works. 

What I do not know is what is the operating voltage of this table. How
would I find out? I am thinking, to take the motor out again (or take
the rear encoder cover), and increase voltage until I get
approximately 2,000 RPM from the motor. That should be appx. the max
voltage. I do not really care with this table, to get max speed from
it, as rotary tables do not often need to turn fast. 

I identified this resolver: Harowe Controls 11BRW-300-F10/10.
It is still being sold for $1,423 apiece. 

Update -- it is done

Long story short, I made the rotary table to fully work. It was much more time consuming than I expected. Everything needed a lot of time, thinking, I had to get this part or that, etc. At first I thought that I needed to swap the servo motor for somwthing like this, but then I got mine to work great. But at least it does work now. I had to get a better parallel port card, as the parallel card on the motherboard cannot handle more than four encoder outputs at the same time.


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